Demystifying: Why Global Top 3C Brands Exclusively Choose Ciansung for Flexible Intelligent Manufacturing Upgrade?

01

Transformation Pain Point: The Way Robotics Breaks the Mold

Flexible production needs: 80% of enterprises face product life cycle shortened to 6-8 months, line change frequency increased by 300%, the demand for product diversification increased, the traditional automation equipment is difficult to adapt to the multi-species, small batch of rapid change of production needs.

Process complexity: the continuous iteration of the product on the production process of the generality, precision requirements and reliability have put forward more and more stringent requirements, many non-standard products and complex processes are difficult to reach even manual, so the manufacturing method must have a higher degree of flexibility and automation.

Low manual efficiency: As a core component of electronic devices, the appearance inspection, function test and sorting and placement in the production process require high accuracy and stability. Traditional manual operation is inefficient and prone to fatigue leading to misdetection or damage, making it difficult to meet the demands of mass production.

Increased international competition: fluctuating demand for orders, the need to maintain technological leadership and supply chain position through intelligent upgrading. Therefore, realizing high-precision and highly flexible automated production has become an urgent problem for enterprises.

02

Benchmarking Case: Helping Listed Factory to Intelligent Upgrade

CNC loading and unloading “1 to 2” easy to deal with

Customer pain points:

■ Customers on the deployment of product space occupation requirements of strict

■ Small batch/multi-species production line changeover is fast.

■ Factory automation team is weak, want to simplify programming  Automated loading, positioning, inspection, sorting and palletizing of memory sticks

Ciansung Solutions:

■ High-precision flexible gripping: CiansungCS66 collaborative robot has a repetitive positioning accuracy of ±0.02mm, and can adaptively adjust the robot's position control during gripping and insertion of workpieces, which greatly reduces the requirement of bowing position consistency. Together with the adaptive gripper, it can stabilize the gripping of memory sticks of different specifications to avoid surface damage and ensure product yield.

■ Intelligent vision inspection: the robot can take a row of workpieces placed in the CNC, “1 to 2” flexible shuttle in the 2 CNC pick and place materials, 24 hours for high-precision pick and place operations, to protect the production continuity, quality consistency, and significantly improve the efficiency of workpiece handling and quality.

Program Results

■ Quality assurance rate ↑18% (robots eliminate sweaty hand pollution)

■ Doubling of production capacity (7×24 hour “steel liver” work system)

■ Labor cost ↓40% (employees transferred to high-value processes)

03

New Era of Intelligent Manufacturing: Empowering 3C Intelligent Upgrade

Ciansung Robotics, with its profound accumulation in 3C electronics, semiconductors and other fields, continues to promote intelligent manufacturing innovation, and is currently helping the 3C electronics industry in Shanghai, China, to achieve productivity breakthroughs through the “30-50-80” progression (30% initial enhancement → 50% system optimization → 80% intelligent leap) through the “technology-scene-ecology” three-dimensional empowerment.

Ciansung will continue to collaborate and innovate as the basis, through the robot technology research and development, for the 3C electronics industry to provide “automation + intelligent” double engine, accelerate the process of industrial upgrading, provide more efficient and reliable automation solutions for customers around the world, and work together to shape a more resilient and innovative 3C electronics industry.